If you’re installing a custom floor in your Ford Transit camper van, the AVC RIG Paper Pattern Kit is a game-changer—especially if you’re building around seats, water tanks, or shower pans. In this guide, I’ll walk you through how I used these paper templates to trace, cut, and install the perfect floor panels in a 148″ high-roof Ford Transit.
Why Use AVC RIG Templates for Your Van Floor?
The floor in a Ford Transit is corrugated, making it a hassle to build directly on without templates or pre-fab systems. The AVC RIG template kit from Adventure Vehicle Concepts (not sponsored) is an affordable and efficient way to skip the guesswork.
Benefits of the AVC RIG Template:
- Printed to scale using plotters
- Designed specifically for Ford Transit 148″ and 148″ Extended
- Provides cutouts for crew seat tracks, L-track placement, and spare tire access
- Less waste, more precision
What’s Included in the AVC RIG Template Kit?
For Ford Transit 148”:
- 3 plotter-printed paper sheets
- Cutout marks for:
- Crew seat tracks
- L-track positioning
- Spare tire access
- Outlines for all curves, notches, and wheel wells
For 148” Extended:
- Includes a 4th paper sheet to cover additional length
Tools & Materials Checklist
Before starting, gather the following:
- AVC RIG Paper Template Kit
- Utility knife or OFLA snap-blade knife
- Painter’s tape
- (3) sheets of 4×8 half-inch RevolutionPly or sanded plywood
- One-inch foam board insulation (R-5 rated)
- Track saw (recommended)
- Multi-tool or jigsaw
- Heavy objects (brake rotors or sandbags) for weighing down templates
- White latex base paint (optional for sealing wood)
- Lonseal Marine Flooring + Epoxy (final layer)
Step-by-Step Guide: Using the Template Kit
Step 1: Roll Out & Cut the Templates
- Carefully unroll and cut along the traced lines with a razor or OFLA knife.
- These templates are not pre-cut—you’ll do that manually.
Step 2: Trace Onto Plywood
- Tape down your cut template to a plywood sheet.
- Align with a factory edge when possible to minimize cuts.
- Trace the full outline.
Step 3: Cut Plywood Panels
- Use a track saw for straight lines.
- Use a jigsaw or multi-tool for curves and notches.
- Repeat for front, middle, and rear floor sections.
Foam Board Insulation & Layering
How to Cut the Foam:
- Lay insulation under the plywood panels.
- Use heavy weights to secure in place.
- Cut using the wood panel as a guide.
Your Floor Build-Up:
- 1” foam insulation
- ½” plywood panel
- Lonseal marine flooring (optional but recommended)
Dry Fit & Install the Panels
Installation Tips:
- Dry-fit the floor panels one by one:
- Start with the front
- Then the middle (often the trickiest fit)
- Finish with the rear
- Use painter’s tape on seams to hold everything in place
- Trim tight edges as needed, especially around wheel wells
Optional Upgrade: Floor Trim & Step Kit
Adventure Vehicle Concepts offers a separate step and trim kit for a cleaner finish.
Kit Specs:
- Fits 1.5″ thick floors (1” foam + ½” plywood)
- Powder-coated finish for durability
- Optional add-on if you don’t buy the full floor system
Cost: ~$875 standalone or bundled with templates for ~$1100
Pro Tips for Best Results
- Buy plywood and cut it on the same day to avoid warping
- Seal plywood with white latex base paint for added moisture resistance
- Use a track saw for straighter cuts, limit jigsaw use to fine details
- Consider the weight of materials when cutting and moving pieces
What About Final Flooring?
Why Lonseal Marine Flooring?
- Ultra-durable (used in planes and boats)
- Resistant to moisture, heat, and wear
- Looks high-end with options like black coin or teak patterns
Installing Lonseal Flooring:
- Use the 2-part Lonseal epoxy
- Apply using the manufacturer-recommended trowel
- Pre-trim and dry-fit before applying epoxy
- Use a weighted roller for final adhesion
We’ll cover this in detail in an upcoming blog post and livestream.
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Includes 250+ Amazon tools and products I’ve used in real builds, organized by category like:
- Electrical
- Insulation
- Water systems
- Cargo storage
- Tools
- Flooring + adhesives
Should You Buy the Full Floor Kit or Use the Template?
Go with the template if:
- You’re planning seat installs, a shower pan, or water tank cutouts
- You already have plywood and insulation on hand
- You want to save ~$1,400 over the pre-fab floor kit
Go with the full kit if:
- You want plug-and-play simplicity
- You’re not planning major floor cutouts
Want a Professional Build?
🚐 Visit OdysseyCustomVans.com and fill out the contact form.
Tell me your story and what your dream van looks like—we’ll figure out if it’s a good fit to build it together.
Final Thoughts
The AVC RIG Template Kit offers incredible precision and saves hours of layout work. Whether you’re installing a full system or going custom, these templates help ensure a pro-level result.
📌 Bookmark this post for your floor build, and don’t forget to tune in to our livestreams for upcoming installs.
