Ford Transit Floor Patterns with AVC RIG Cutouts

DIY Ford Transit Floor Patterns Using AVC RIG Paper Cutouts (Full Guide)

If you're installing a custom floor in your Ford Transit camper van, the AVC RIG Paper Pattern Kit is a game-changer—especially if you're building around seats, water tanks, or shower pans. In this guide, I'll walk you through how I used these paper templates to trace, cut, and install the perfect floor panels in a 148″ high-roof Ford Transit.

Why Use AVC RIG Templates for Your Van Floor?

The floor in a Ford Transit is corrugated, making it a hassle to build directly on without templates or pre-fab systems. The AVC RIG template kit from Adventure Vehicle Concepts (not sponsored) is an affordable and efficient way to skip the guesswork.

Benefits of the AVC RIG Template:

• Printed to scale using plotters
• Designed specifically for Ford Transit 148″ and 148″ Extended
• Provides cutouts for crew seat tracks, L-track placement, and spare tire access
• Less waste, more precision

What's Included in the AVC RIG Template Kit?

For Ford Transit 148":

• 3 plotter-printed paper sheets
• Cutout marks for:
  • Crew seat tracks
  • L-track positioning
  • Spare tire access
• Outlines for all curves, notches, and wheel wells

For 148" Extended:

• Includes a 4th paper sheet to cover additional length

Tools & Materials Checklist

Before starting, gather the following:

• AVC RIG Paper Template Kit
• Utility knife or OFLA snap-blade knife
• Painter's tape
• (3) sheets of 4×8 half-inch RevolutionPly or sanded plywood
• One-inch foam board insulation (R-5 rated)
• Track saw (recommended)
• Multi-tool or jigsaw
• Heavy objects (brake rotors or sandbags) for weighing down templates
• White latex base paint (optional for sealing wood)
• Lonseal Marine Flooring + Epoxy (final layer)

Step-by-Step Guide: Using the Template Kit

Step 1: Roll Out & Cut the Templates

• Carefully unroll and cut along the traced lines with a razor or OFLA knife.
• These templates are not pre-cut—you'll do that manually.

Step 2: Trace Onto Plywood

• Tape down your cut template to a plywood sheet.
• Align with a factory edge when possible to minimize cuts.
• Trace the full outline.

Step 3: Cut Plywood Panels

• Use a track saw for straight lines.
• Use a jigsaw or multi-tool for curves and notches.
• Repeat for front, middle, and rear floor sections.

Foam Board Insulation & Layering

How to Cut the Foam:

• Lay insulation under the plywood panels.
• Use heavy weights to secure in place.
• Cut using the wood panel as a guide.

Your Floor Build-Up:

• 1" foam insulation
• ½" plywood panel
• Lonseal marine flooring (optional but recommended)

Dry Fit & Install the Panels

Installation Tips:

• Dry-fit the floor panels one by one:
  • Start with the front
  • Then the middle (often the trickiest fit)
  • Finish with the rear
• Use painter's tape on seams to hold everything in place
• Trim tight edges as needed, especially around wheel wells

Optional Upgrade: Floor Trim & Step Kit

Adventure Vehicle Concepts offers a separate step and trim kit for a cleaner finish.

Kit Specs:

• Fits 1.5″ thick floors (1" foam + ½" plywood)
• Powder-coated finish for durability
• Optional add-on if you don't buy the full floor system

Cost: ~$875 standalone or bundled with templates for ~$1100

Pro Tips for Best Results

• Buy plywood and cut it on the same day to avoid warping
• Seal plywood with white latex base paint for added moisture resistance
• Use a track saw for straighter cuts, limit jigsaw use to fine details
• Consider the weight of materials when cutting and moving pieces

What About Final Flooring?

Why Lonseal Marine Flooring?

• Ultra-durable (used in planes and boats)
• Resistant to moisture, heat, and wear
• Looks high-end with options like black coin or teak patterns

Installing Lonseal Flooring:

• Use the 2-part Lonseal epoxy
• Apply using the manufacturer-recommended trowel
• Pre-trim and dry-fit before applying epoxy
• Use a weighted roller for final adhesion

We'll cover this in detail in an upcoming blog post and livestream.

Get the Free DIY Van Build Cheat Sheet

📥 Download the FREE Cheat Sheet Includes 250+ Amazon tools and products I've used in real builds, organized by category like:

• Electrical
• Insulation
• Water systems
• Cargo storage
• Tools
• Flooring + adhesives

Should You Buy the Full Floor Kit or Use the Template?

Go with the template if:

• You're planning seat installs, a shower pan, or water tank cutouts
• You already have plywood and insulation on hand
• You want to save ~$1,400 over the pre-fab floor kit

Go with the full kit if:

• You want plug-and-play simplicity
• You're not planning major floor cutouts

Want a Professional Build?

🚐 Visit OdysseyCustomVans.com and fill out the contact form. Tell me your story and what your dream van looks like—we'll figure out if it's a good fit to build it together.

Final Thoughts

The AVC RIG Template Kit offers "incredible precision and saves hours of layout work." Whether you're installing a full system or going custom, these templates help ensure a pro-level result.

📌 Bookmark this post for your floor build, and don't forget to tune in to our livestreams for upcoming installs.