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Where to move factory wiring in ceiling | 2020 Ford Transit Campervan Build
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May 2, 2025
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View Video Transcript
0:00
[Music]
1:22
hey everyone welcome back to the live stream today wanted to get a quick live stream in before the weekend started see
1:27
if you guys had any questions but also been a lot of work happening on the van
1:33
so the floor is not completely installed this is just a test fit for everything
1:40
um a couple tight corners and edges that we need to trim off but today what we're going to talk about specifically in this
1:46
live stream is prepping your factory wiring from Ford for your van
1:53
conversion so since I've done the adventure wagon install there's a couple things that I've learned about factory
1:59
wiring and places that you need to relocate it to give you as a DI DIY an
2:05
easier way to install panels so if you buy panels from any
2:10
company and you start to put them in your van you're going to interact with the factory wiring harness going to the
2:16
back tail lights the blinkers backup lights camera and stuff like that so now
2:22
is a really good time when you're kind of test fitting and figure out where you're going to lay everything out uh as
2:27
well as mapping your wires out in your van this this is a good time to figure out where those Factory wires are going
2:32
to go luckily by doing the adventure wagon kit in a previous build I found
2:38
some cheats you're going to be able to implement in your DIY build so that you can get them up out of the way and then
2:44
still be able to re retain that harness um should you need uh you know to plug
2:50
something into it in the future so we're going to hop right on into the van and
2:55
go over a couple things uh first thing let's talk about the
3:02
flooring so we went ahead and cut all of our uh flooring out in the van let me
3:09
open this door so I can actually see the screen over
3:15
here bring my phone with me here we
3:20
go I ran out of uh Odyssey work shirts
3:27
um okay so we're in the back of the van we just have the plywood down we don't
3:32
have the instulation the 1 inch uh I'm just doing this to get a layout like I said
3:38
earlier and now I'm taking um and getting into the wiring but this floor
3:43
don't worry we're going to get back to this in another live stream we'll show the whole entire install where we use the Marine adhesive we have the
3:50
insulation um all that stuff so you're not missing out anything as far as the floor goes um this is a good stage to
3:58
test with the floor in because uh believe it or not the Ford Transit there's different quirks where
4:07
if you cut something out too perfect you're going to have to uh take a marker and then trim a little bit of it away
4:13
just so you can make sure that the floor doesn't uh fit tight when you put a
4:18
floor in you don't want any part of the floor touching uh any part of the metal
4:23
on the exterior because over time it can create a place for it to actually start squeaking and that's miserable cuz
4:30
you'll never know where it came from and uh you'll never be able to fix it so
4:35
anything like these edges over here uh is another good point over here on this
4:42
Edge um not sure if that's actually in Focus yeah that's in
4:47
Focus so over here how this wraps around here um next you're going to want to uh
4:57
well we'll talk about that when we do the floor install so yeah let's move up from the floor
5:04
install the point of today's video is the wires in the ceiling so down here at the
5:11
bottom there's this harness that I pulled out okay and there's all these wires
5:17
here they're the grounding wires for the tail light this is actually electrical connection um I believe it's for if you
5:24
have like a rear mounted AC um it's a control wire that's plugged up underneath here but when you do an
5:31
adventure wagon install this they actually uh give you a harness to uh tie
5:36
these grounds together and then extend the ground lead to these three bolts
5:42
down here this pocket right here you're not going to be using this anymore when
5:48
you do a van build but this is your cargo lights so when you replace your cargo lights this is where the switch
5:54
would have been behind this cover so uh this option on this Transit didn't have
6:02
the rear cargo it just had two front ones so this was not used and there's a blank plate here but these wires are
6:08
still behind there now the reason that I have pulled these out and disconnected these is because if I move the camera up
6:17
and we go to the top of the van this is where it's starting is going
6:24
to start to make sense so this will be our main focus on today's live
6:30
stream is kind of starting to manage all this stuff so we hop up in our van we've
6:38
got that uh harness that comes down the bottom and it comes all the way up here now along the side of the van here we've
6:49
got move these panels we've got this long harness and
6:57
this harness right here is what um provides the power for um all
7:04
the stuff going from the front of the van to the back of the van so you're going to have a pigtail here that P
7:09
comes out that goes to a strip that controls your cargo lights so this is what um depending on
7:18
how many cargo lights you have in your van you're going to have either one here here or back here and this harness is
7:24
going to clip in to certain points on this harness contain these
7:31
lights and so you're just going to unplug this and then take these out so we're not going to use this this is
7:37
really actually just going to get tossed now the one wire to be extremely
7:43
careful with is this uh antenna Satellite Communication wire right here
7:49
so when you're popping this off be very careful with this we want to make sure we take care of this one and then
7:55
eventually we'll you know we'll stuff it up here and uh and get it out of the
8:01
way this wire coming all the way back to the tail lights is what we'll do next so
8:06
when you do wall paneling kits this wire was mounted
8:12
here and it's the big uh annoying piece of
8:19
plastic that everything is connected up here and
8:24
protected the reason this is annoying is cuz when you pop this off all of these
8:29
brackets that hold it together these plastic snaps they're extremely brittle
8:35
from Ford and they just explode everywhere uh there's no way to take
8:40
them off uh nicely I guess is the way to put it uh they just break and
8:46
disintegrate into a million pieces uh I've tried different ways to be very gentle but it's just the way it
8:52
is so just take a pair of pliers break it off and continue going down and
8:58
taking off next this is going to come out of that channel when you take all those off
9:06
and so this is what we're going to be relocating the reason is if we have our
9:12
panels so these are going to be our upper upholstered panels so this one goes right
9:18
here and so this is going to be uh we're actually going to have a refrigerator
9:24
microwave stack here so from here forward is really all you're going to see
9:29
but we're going to upholster this regardless but this wire right here
9:36
um we're going to need to move this up okay and you notice all of a sudden
9:42
it gets really tight we don't have enough slack to actually move it up here so how do we how do we solve
9:48
that so that we have a clean
9:54
face because in the back we're going to need a place to put this panel
10:00
so this is our rear panel um for you this might be important
10:05
because you actually might not have a shelf up here we're actually going to build a shelf for this
10:12
customer and so you know it's going to look I'm just this is just an example
10:18
but it'll be just like that um right here going up to the top of the van so
10:23
we're going to tie it into these supports right here so you can you can
10:29
put something that's pretty hefty and then these bolted supports will be a piece of angle and this will be a really
10:35
strong shelf so you know it can it can hold just a little bit of weight um and
10:42
it's probably almost going to be exactly this size it's almost exactly going to be this size of
10:48
shelf but again we have this big annoying cable that we're going to
10:54
have to uh get out of our way so how do we do that
11:01
so because we need some more slack we went down there in the bottom and we disconnected all those cables and now
11:08
since we disconnected all of them uh we'll need to zip tie wrap it up so they don't rattle we you need to take
11:15
the ground wires combine them and extend it to the ground but once you do that
11:21
this wire right here now can actually uh we have
11:26
slack so that we can ex extend this
11:32
wire and I may have missed one or
11:44
two I did this right before we started the live stream so I might be missing a couple
11:50
wires um our snaps but regardless this
11:55
see how now we have we have this slack so now we can take this this and we can
12:00
mount this cable up here like that so this will just uh usually what I
12:08
do is I will temporarily just zip tight up here to get it out of my way and then whatever interior system
12:16
I'm using panel wise I'll just figure out
12:23
um you know what where where's the where's the transist transition going to
12:28
be the cables so something like
12:33
that luckily uh we have a bookshelf here or a
12:39
shelf and we have a little bit more leeway in how we can hide this wire so
12:44
we'll have a transition metal piece that we got from ABC rig so anyway the point
12:51
is you're wanting you're cleaning this whole entire surface up so that your van will look nice and
12:57
finished so that's the method to to take that
13:05
out next we're going to talk about uh the ceiling electrical wire so
13:14
we moved on from the factory getting back to the ceiling actually let's finish up with this so right here there
13:20
is a cable that does the same thing we've got this big cable that's in our
13:26
way it's going to come across the whole thing uh so this we're going to stuff up into
13:33
um the back of this uh ceiling and we're
13:39
actually we're not using these panels as our final panel this is the panel we're
13:44
actually going to be uh adhering a cedar ceiling to so a Tong and groove Cedar
13:50
ceiling it's a very low profile quarter inch uh tongue and groove and that's going to be uh glue
13:58
glued and then nailed to uh actually glued and then screwed to these
14:04
crossmember areas um so they're 8 foot pieces so
14:10
we'll have it go from the front to probably right here on this
14:16
seam and then this will be the tie-in seam I think that's how I did in my van it actually may
14:21
be this seam we'll have to see uh my personal BS the last time I did that but
14:28
what we're doing right now is just getting this bolted in anyway regardless those cedar planks are going to come all
14:34
the way back and they will house this cable so the plank will come over and
14:39
the cable will just rest on the back of it and that'll that'll support it so that's how we're going to clean up
14:45
the back now we need to move on to we've got
14:51
the factory harnessed handled we're moving into our bigger components so the
14:58
first one is our really chunky cable um this is from ecoflow and this is their 48volt air
15:06
conditioner cable and really it's just a battery extension
15:12
cable um but the power source is coming from the battery so this will be wired up through
15:20
this pillar up through here and come straight on over to our air conditioner
15:27
that is right here so we're going to get ready to we're test fitting all these ceiling panels so we can trace and cut
15:33
out where we need to have our cutouts um so that's our first main
15:38
cable going to the ceiling the second cable is going to be for our Max
15:44
fan and then the third cable will be for our lighting that's our final
15:50
cable and you got two choices one you can uh cut out a
15:56
1in uh space in the foam insulation in your floor and have a little wire
16:03
Highway run that goes from the driver to the passenger side and it comes up over
16:08
here in the kitchen gallon area that's one option now remember that's going to
16:13
be almost impossible to get to in the future uh however using marine grade
16:20
cable um like this Anchor Marine this is a double shielded wire so uh it's very
16:27
robust it's really good for putting in sharp areas through here where you don't
16:32
have to worry about it getting nicked because it's an outer layer and then it has the two wires inside the two wires
16:39
have a good thick jacket and then the wires internal to that so you got really good protection um because this is a
16:46
pretty thick cable and it's only a 14 gauge wire so it's thin wire but a very
16:52
thick cable so think about what you're going
16:57
to put under the floor um if you don't want to do that one
17:03
thing that I did in Marine one uh that's our uh build we did for
17:09
Thomas what we did is there's H when you put a Max vanan in you have that shroud
17:15
that comes up and down and you're always going to have a way to run a wire right
17:20
along the side so when that shroud comes out there's a place to access a wire so
17:26
what I did in his van is I I took I took all the wires that we did in
17:32
uh that were going from the his battery bank which was on the passenger side I took them up and anything that was used
17:39
in the USB port charging uh the refrigerator uh water pump any
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electrical items all went through this uh Channel that I built into the
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ceiling and what we did is all these uh power kit wires they
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went like this um and it was actually pretty helpful because uh we added two more
18:05
electrical circuits um throughout the year and I was able to come over here
18:10
and I was able to push up the wire through here pull it and then push it through and then have it come down here
18:17
so I was able to have a channel to add stuff to in the future which um it's
18:22
pretty rare option when you're building a van usually when you build it it's hard to find a place to rerun some extra
18:28
wires um so this is another option now as far as where our ecoflow
18:35
is going to be mounted and all that um still haven't decided what option I'm
18:40
going to do uh I may be leaning towards the floor
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option because I want to uh uh I need a lighting circuit over here and something
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additional and depending in this ceiling because we're doing the
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uh Cedar um it may be challenging to
19:05
actually uh you know pull a panel off and do what I was what I was thinking because in Thomas's van we actually had
19:12
the wall was built out to here in h house cabinets and then his Murphy bed
19:17
was built out to here so I was able to go behind there and access that on this
19:23
van we're going to have these trim panels and they're going to be covering uh all access to anything so
19:31
since they're so flat like the adventure wagon the reason I put wires in the floor of the adventure wagon build is
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because these panels are so low profile which look really good but um you're not
19:44
there's no way as you can see here there's no way to really stuff wires down here because your panel is going to
19:50
be so flush to the to the wall so we had a couple wires
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um now the wire wires the last one that we were talking about for the lighting now we getting in are getting
20:03
into uh where the lights are going to go so AVC rig these panels that we got from
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the kit they're pre-drilled as you can see here we've got stainless steel Hardware um this is just hand tightened
20:16
holding this up because we're just going to take it down here in a little bit but
20:22
we've put our Riv nuts in the ceiling and uh let me see if you guys
20:27
are asking questions in the chat nope okay so we've got these bolts
20:35
in here and this is just holding this into place now like I did with these we
20:40
need to make sure that these go in evenly and we have a hard location that they're staying in so that when we go to
20:47
cut this hole out and we put the panel back in um it doesn't shift and then now
20:52
our openings offset all right so to do that what we've done is there's these pre- cutouts
20:59
from ABC rig and they're so that you can uh screw in a Riv nut so a Riv nut
21:11
is um here I'm going to go to the other camera in just a second stay with
21:17
me let go over here and get some
21:25
Hardware so if you do anything in the ceiling a van go ahead and buy all
21:31
stainless steel Hardware uh I don't recommend zinc plated or anything like
21:40
that okay let's go to the big camera the fancy camera I'm not sure
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what oh we got some questions here I missed your questions hold on so Nova 69 let's see what we
21:57
got
22:05
oh heck yeah your van arrived awesome that's awesome to
22:14
hear one year from the date man that that takes a long time doesn't it yep
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I've heard that there's a couple people at the Expo that was telling me that all right really quick we'll hop back into
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van in just a second let me get my
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drill all right guys the tool that I'm getting ready to
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use is something that is uh you can look at the link on our DIY van build cheat
22:49
sheet so if you guys don't know what that is it is a Excel sheet of the last
22:54
3 years of my Amazon purchases for the shop get it's a curated list that I've put together it's completely free all
23:01
you got to do is put your name and email address sign up you get the list over 250 curated Parts the best part about it
23:10
is this tool section so this right here Astron numatic tool Riv nut drill
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adapter kit this right here is what I'm going to talk to you about today this
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item okay so let's check it out so this is what it looks like on the
23:31
drill all right and what you do is you take these rivet nut attach
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attachments um this browser chat is so small hold
23:50
on okay uh so this is a high roof van that we're working on this is a high roof
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all right so here is here is the Astron numatics um Astron numatic let me get
24:07
this box up here here we go so here it is if you guys don't know
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what a rivet nut is or a plus nut is what it's also called it's this it's
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essentially like a rivet that goes into a hole except when you uh it has threads
24:28
in it so if you guys can see that you can see the threads the threads in
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here so this threaded hole I specifically like
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56-18 I'll put that in the chart chat so 516th inch Dash 18 is the thread
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pitch uh Bolt
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okay so that uh that is what this bolt is okay this is called a
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fender washer they're all 516 so this is what we're going to use to uh hold
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our um ceiling in and this time we are going to use uh red Loctite so the
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hydraulic Loctite the kind of forever never come out Loctite on this
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um but we're going to take this Riv nut and then we're going to take
25:36
our this guy and what this guy does is you can go
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backwards okay and then these tips are interchangeable so you can have um
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different tips this is the one that's the 516 d
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56-18 you're going to screw your Riv nut on
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there okay and then what you're going to do is you're going to turn the drill back to clockwise and you're going to
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come down right before that see how we just
26:14
got a little bit of a just got a little bit of air gap and then what happens is this is
26:20
going to go into that hole and once it's in the hole what you're going to do is
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you're going to turn the drill back on and
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drill hold on a [Music]
26:41
second sometimes you have to reset let's reset this drill here one
26:48
second's a little bit of learning curve on this um there we
26:56
go
27:05
okay so what you're G to do is you're going to uh down to
27:13
focus there you go you're going to turn the drill on you're going to drill it and then it's going to tighten up this
27:21
is what it does in the hole just like a rivet it's going to mushroom you see that mushroom
27:26
effect so it's going to mushroom into the hole and then what you do is you un
27:33
unake the go backwards and then Pretend This is the ceiling and then the it's just going
27:40
to it's going to come out so now what we've done is we've mushroomed
27:47
this we've mushroomed this into the sheet metal and now this allows us
27:53
to bolt anything we want to it so if it's 8020 if it's a wall panel it's a
28:00
water tank now this is this is bolted into place so what
28:06
we've done is we've taken this tool and we've done that to all of our points uh
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in the ceiling of our van so we're going to hop back over
28:19
there and so that's what's holding this panel into place so over here actually
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oh good I haven't I haven't put those in at all so we can do those
28:39
live um let's see I'm going to zoom this in I don't know how clear this is going to
28:46
be let's see
28:52
here all right we'll see how clear this is I'm not sure how clear it is
28:58
all right so I've got a bunch of these in my pocket see I got
29:05
three let me grab another one and you can get these off of Amazon
29:10
I think they're actually on the DIY van build Che sheet I know the rib nut adapter is but I don't know about the
29:16
rest of them anyway a 2764 drill bit is what you're going to
29:22
want to use and one thing to be very careful when you're Drilling
29:28
into these beams in your van 99% of the time your drill bit is
29:34
going to catch right before it breaks through and once it does you better be ready to pull the drill down as quick as
29:41
possible if you don't this drill bit is just going to keep on going and it's going to go through your roof
29:48
so you know when you come up here to drill it get into a stance to where when it breaks through and it catches you can
29:55
pull it down so you don't continue to go through your roof now with the
30:00
2764 drill bit you're going to have to come back and kind of wallow the hole out just a little bit
30:08
um it's some of these rivet nuts are
30:13
perfect some are not that is just uh the world that we live
30:19
in so technically the 2764 is supposed to be a perfect size for this but
30:26
sometimes it's a little sh all right we're going to put this on our drill and hopefully you can hear the
30:33
audio the audible difference when it's done
30:39
crimping you're going have to train your ears for this there's not really a
30:44
how-to guide except for what I'm telling you so here we go we're we're ready to put it
30:49
in okay see we just now started now we're going to add more
30:55
power okay so you hear that once we had the mushrooming effect and then the
31:00
drill stopped when the drill stops do not go anymore go ahead and reverse the
31:07
drill and take it back out if you go too much what you're going to do is you'll
31:13
strip the threads of the nut insert or plus nut or Riv nut it's got too many
31:19
names you're going to strip it it's going to get caught in the gun
31:24
and uh you're going to have to disassemble it's a it's a mess so I
31:31
messed up so you don't have to all right so there's one so now when
31:37
you get good at it you can just put your put it back on the
31:44
drill find your
31:50
hole there you go it's that it's that fast and you can put these all over over
31:57
your van where wherever you want to now if you're putting them into this
32:03
mle this is boron steel it is you have to have a carbide drill bit solid
32:10
carbide not carbide tipped not whatever tip you need to have a
32:16
solid carbide these the bits are really expensive they're they range anywhere from like 60 bucks to 80 bucks for one
32:22
drill bit but this is a special structural steel that that Ford uses
32:28
it's different than this steel and it's different from this steel um and it's just for you know how they engineer the
32:37
van but if you take a regular drill bit and you try to drill a hole in here it will take you all day and you'll
32:43
probably go through at least four regular drill bits if you
32:48
even actually get a hole drilled and that's just being
32:53
honest okay now we're going to put our last last one in we already did one two three
32:59
this is our last
33:05
one okay so it's that quick once you get the hang of it and uh you
33:13
know that's it so I'm going grab our ceiling
33:21
panel we got our middle ceiling panel then we got our front ceiling panel
33:32
[Music] all right so this one let's see the
33:40
orientation looks good and you see how this board's
33:47
curved so uh I've got a climate controlled shop
33:53
which is uh a very nice thing to to have uh I'm
33:58
very happy and thankful that I have that if you're a DIY and you're doing this outside uh one thing you're going to
34:04
have to uh it might be challenging is that your Wood's going to warp even greater than
34:12
this now this we don't really care about this because once we once we bolt this in screw it have our support strip it's
34:20
going to go to the it's going to form to whatever we want it to or force it to we don't have to worry about if it's you
34:26
know warped a little bit but for example this already has a curve like that so for example I would
34:33
not install it like this so that the curb goes down i' always try
34:39
to uh go with the river if you uh if you know what that means
34:46
um so yeah we're going to put this in but yeah if you don't have a climate
34:53
controled shop uh either keep the wood in your van when you're not using it um
34:58
or haven't worked with it because uh once you get it from Lowe's or Home Depot or wherever you get it it you know
35:05
once you get it home that's when it actually starts to warp and you I'd rather if you're going to buy
35:11
wood uh be prepared to cut it within a day or two of actually buying the wood
35:17
uh just my personal opinion on
35:24
that all right so now we're going to lift this
35:33
up and this is where if you had any of those like
35:38
uh you know dry drywall uh spring
35:45
loaded helpers or something something you could actually hold this with it
35:50
might be a good idea to to grab something like that pretty we're just going to get this
35:57
one started here then we're going to come over
36:11
[Applause] here okay just going to keep it
36:18
Loose going to maneuver it so that it's nice and flush up against our back
36:25
piece then we're just going to kind of hold it in
36:51
place okay so that panel is in place we're going to go and get our next
36:58
panel um for the front of the
37:13
van and I'm G hop back over on the computer in a second to see if you guys have any questions so give me one
37:19
minute I'll come back over
37:25
there all right doesn't look like we have any
37:55
questions
38:09
[Music]
38:34
man I got butter fingers
38:40
today all right let's try this one more
38:55
time
39:04
so I've not actually used an ABC rig panel before so that's why
39:10
I'm just test fitting everything CU I'm not sure how this thing how this install works with
39:19
this
39:25
panel
39:52
okay not bad
40:26
so we're definitely going to need some type of way to put pressure on here to get this Bend um while we're installing it and
40:34
then it should uh match up so what do I let's see what
40:39
the how the camera angle looks so we're definitely going to need a like a half inch uh strip probably
40:47
like a half inch by probably like three
40:54
by say half inch by three and a half inch I think is how they sell them anyway that's a strip we'll need to glue
41:01
and screw to the back of this panel and so that's what we'll even up this Gap so
41:07
we'll screw both sides together and it'll smush it down okay so that's how we'll do it for
41:13
here and back
41:19
here all right that's our plan but really all we're using this upper uh
41:24
underlit material for is this is what we'll just be attaching our finished ceiling
41:31
to so we don't really have to worry about um you know coating this or
41:38
anything uh because we're going to glue the wood directly to
41:46
it one thing that is nice about these panels from ABC rig is and this is not
41:51
sponsored in any way but one thing that's nice is that uh all the light
41:58
holes are already pre- drilled out and evenly distributed so that when you go to put
42:06
your Puck lights in you're really not having to reinvent the wheel there's already
42:13
um they're already in place so what you can see here is we
42:19
have eight Riv nuts that are holding the panels in we have eight light holes as
42:25
well and so besides our lights our Max fan and our air
42:33
conditioning that's all the uh wiring we're going to have in our ceiling something that's helping us with
42:40
our cable management is right here we're going to have a isotherm
42:46
Cruise 130 fridge that's going to be elevated so at standing
42:52
height um and then we're going to have a microwave right here here so the nice
42:57
thing about it is all of our power we can have uh come to the back over and
43:03
then come in through here so we can have our a uh AC for
43:09
the microwave the 12vt for the fridge and then on this panel this is where
43:15
we'll put all our Communications so our ecoflow touch panel and touchcreen and we'll just keep everything nice and
43:21
organized over here so if you have some type of closet upright uh that's a place
43:28
where you can hide essentially all your cables and stuff like that um and you
43:34
want it's good to have it centrally located because you can take the fridge out if something happens and you can
43:40
take the microwave out so it's a place where you can access things behind a panel so if you can imagine this panel
43:48
right here uh just like wires coming down the back nice and
43:53
neat um you know maybe an outlet box for the microwave that sort of
44:00
thing um yeah you guys have any questions that
44:05
are watching the live stream on General electrical wiring as far as
44:11
where to run it um because I think this makes pretty good sense on how everything's
44:20
happening um I'm trying to think out what I wanted to chat with you guys about
44:30
let's move the camera down maybe we can talk about the ecoflow for a
44:50
second my phone so we're using the ecoflow 5 Kow
44:56
hour power system uh that's actually the battery in the back it is very
45:04
heavy um because it's technically 400 amp hours uh if you do the conversion I
45:12
think it's like it's like what 400 and something but yeah this battery very
45:20
heavy and so right now I'm just mapping out where I want to uh put the
45:27
battery um there's different options that we can do we can have a dedicated
45:32
place for the One battery with a opening uh that can be for an upgraded
45:39
battery so you can have two 5 Kow hour batteries in here um but then when
45:44
you're not using it it can be repurposed for just rear storage um this is the thing that is
45:51
really interesting uh is the mounting they're really wanting to have
45:58
4 in above 4 in below uh 4 in to the right 2 in to the left of air
46:06
circulation and this unit is also pretty heavy um so right now I'm just uh
46:12
working on I've got two layouts that I'm considering so the first
46:20
one and these are the uh the uh floor tie downs
46:27
so you can do a floor tie down option or you can do a
46:33
um you can do a wall mounted option and I'm probably going to do both just for
46:41
dep well depending on where where it goes so what I'm doing now is I'm
46:47
mapping out or I'm getting ready to create my my boxes that will eventually turn into the wheel bow covers uh the
46:55
the battery chamber um it'll start becoming structure uh underneath the bed that
47:03
sort of thing so you got two options
47:09
one if you guys can see this laid out
47:15
here so on the floor we've got uh room for two ecoflow
47:23
batteries now over here this is uh either going to be storage or uh
47:31
actually a temporary little pass through um uh for some pets so like think of it
47:38
like a little doggy dog hangout area over here and so
47:43
that'll be underneath the fridge and up under here so like
47:49
that um so that area has already been spoken for so now we got two options on
47:55
this battery battery
48:01
and I forgot how much this battery weighs I have to go see how much it it
48:12
weighs okay so right here's one you could have two here and then you could just have a
48:20
a small box cover here so you can still put gear and stuff on top of it
48:27
um then we got this ecoflow up here and the reason that this battery is here for
48:34
this first option is because we got a rear axle here and we have this battery
48:39
as forward as we can of the axle which is great for driving um with this much
48:45
weight remember you got the weight of this too and this is ALS this unit is also very heavy now on a
48:52
van the uh right about
48:58
here if I can like scratch a little place right there like right there is where the wall support ends so as you
49:06
can see here on this side this Curves in for that window pocket and there's
49:12
really no way to bolt any structure in when you get up this high so right now if we have our wheel
49:19
well box cover we have our insulation and so we say we build a box which we
49:24
are uh regardless of whatever we do and we set this template on here
49:31
we'll have if we have adequate flow in the bottom this is going to put our bolt holes right
49:39
here and that is perfectly in line where
49:44
we can we can actually bolt it to the structure of the van which is if I can
49:50
do that that's where I always try to go um I see a lot of people just Boling this directly to a wood wood wall with
49:56
three screws and then uh you know I don't know how I feel about that
50:03
I like I want to have the riv nuts these 516th bolts I want those to
50:11
three of them to go in there to hold this ecof flow um when everything is shaking and driving
50:18
around so that's that's uh option one so option two
50:27
is this unit so option two is if
50:35
uh is if you don't want to have the ability to upgrade to a bigger battery
50:41
system you would go with option two and what that's going to do is that's going
50:46
to give you more just room back here because you can see how this comes out now
50:54
remember this is going to have its own you know lid like that so here's the
51:03
bottom of the bed so you could still you know store stuff here but uh option
51:10
two is we take
51:15
this and we just move it down uh up to the
51:23
back so right where the template wants to be right
51:30
there okay so it'll go just like this and
51:37
then our battery would actually uh will
51:42
reinforce a platform here and this battery will
51:47
actually sit like that so this will be a re enforced
51:56
platform here so here's our wall from the back of that little kind
52:02
of dog area back here so that wall is going to come up like that um and then from here to here we
52:10
got enough room for the battery and then from here back we got room enough room for the Eco
52:16
flow and uh and that's a pretty safe spot I don't
52:22
foresee any issues with uh you know weather getting to that because our bed
52:28
is going to be right here and then we're actually going to extend the bed to here so we'll
52:36
have what is that we'll have this is going to be the physical unit will be you know 8 to 10 Ines in from the
52:44
door um so it'll be protected from from the elements but if there's if you just
52:49
want to stick with one battery you can always expand you can always customize a van but in this in this scenario as you
52:58
can see we went from something like this and here to now we're going to have
53:05
something um probably like probably like that so
53:11
see we got much more cargo space and uh in this scenario I would
53:18
keep uh I would keep everything open so we've got excellent ventilation under here remember the bed is right here
53:27
so uh but this way the battery there's the this is not I'm this
53:33
is just an example this is not the piece you use but right here is where the arms
53:40
bolt uh there's a mounting location so there's a beam or little mini bar and it
53:47
goes into those holes and then that could bolt into the chassis of the van
53:53
so that checks off my boxes because the battery is bolted into the chassis of the van it'll be tied down to the
54:01
reinforced platform that I build and then this right these holes will be plus
54:08
nutted also into the van so this will this will both become a structure of the van
54:15
um and I'm kind of leaning uh towards this setup because
54:26
if you ever did want to get another battery if you wanted to get two more batteries you could just put one down
54:31
here and then put one down here it's not the end of the world if you go with this option but initially I think this
54:38
option uh for the customer is going to be the most low
54:43
profile uh also the customer requested that they have a outlet back here to
54:50
plug into and right here on this unit is is the outlet so if you don't enclose this
54:57
unit you can just take a extension cord and plug it in right here um for that
55:05
so yep I think that's a good idea uh so far I love this ecoflow system because
55:11
everything is very neatly put together also we've got you know a big area to uh
55:20
Bond our ground to there's this is the option for the rear outlet that was
55:26
needed this is fitting into a really good spot right here um so yeah I really like this
55:33
option so I think I'm going to suggest that for
55:39
our final location guys once you get some bikes in
55:45
here if you can reclaim a little bit more storage area that would be that' be
55:50
really good um and then for over here for the water
55:58
tank we've got um let me move the camera so you guys
56:04
can see
56:12
this and with this live stream guys uh your feedback is definitely welcome so
56:19
if you got any questions or ideas something maybe that you did
56:25
uh it's always fun to to hear different
56:32
ideas okay so right here we've we've gone and mapped out
56:39
our our uh over the wheel well water tank so this
56:45
is the water tank moved all the way to its rear
56:53
location so so if you if you don't know what this tank is it's all kinds of different uh levels
57:02
of you guys that are watching this channel so try to cover
57:17
everything so this is our uh 36 gallon tank and I've got some spacers
57:25
here uh cuz this is going to be its own box to house a water
57:31
tank so the water tank and hot water heater will be in this big
57:36
box um and then so let me just show you this so if I hold this so you see
57:44
there's the the opening where the it's kind of formed to a wheel
57:52
well and that's why they call it over the wheel well tank but always use spacers like this when
57:57
you're trying to map out where something's going to go so we can take this tank we can push it right up
58:03
against that spacer block that's going to offset us the distance of our box
58:09
that we're essentially going to build here next week but we have our hot water
58:15
tank and you can see this is our partition for the rear of the
58:22
van so we have our hot water tank by keeping this out of the kitchen Galley we can have more room for storage
58:30
gray tank sink all that good stuff so we move it outside um what's also nice is by
58:37
putting it close to the tank your pressure relief valve which you
58:42
should 100% Plum into your tank if this pressure relief valve goes
58:49
off it goes off into your van but so what I do is I Plum it into
58:55
the top vent Port of the tank so if this blows off it just blows into the water tank
59:01
and you're good to go okay so we're going to build a box
59:06
and the highest point is probably going to be right here coming across and then we've got the back panel
59:14
here now that back panel is going to be so
59:21
that this is where our water fill or shower uh connection
59:29
everything's going to be just like that and then this gives us enough room back here to work with all of our
59:36
connections so we're not cramped and it keeps the body line real nice like
59:43
that uh but yeah so this will be like that like a
59:48
panel um and then next week I'm going to
59:53
uh uh Ikea and Ikea makes these uh bed
1:00:01
frame uh steel uh bed
1:00:06
supports and for our bed system uh we want to keep this area open
1:00:13
because uh the more you close it off the less your room you're going to have to store
1:00:18
items and so on the left and the right hand side once we Define where our ecoflow uh system
1:00:27
goes let me Zoom the camera out here there we
1:00:40
go okay once we defined where we need to put all our uh our eof flow bolts to
1:00:47
bolt everything together um I'm probably going to install two 3/4 in panels
1:00:55
uh one on this side and one on this side uh then we're going to bolt that panel
1:01:01
as a structural panel for the bed to the left and the right and then we're going to have uh
1:01:07
five bed cross members um because I would like for the
1:01:13
ability for the bed to be taken out if needed one it's convenient for the bed
1:01:19
to be taken out two uh if you did want to put something or
1:01:25
haul something in a van you can move stuff out of the way and maybe have something that's more upright and actually use the
1:01:32
van so if I can do something like that I like to
1:01:37
try um yeah so that's the that's the rear part of the van you know let me know what you guys think uh as far as
1:01:43
the ecoflow and everything goes we haven't talked much about the ecoflow uh I'm just going to briefly talk about it
1:01:50
uh for about five minutes and then we are going to um see if you guys have any
1:01:58
questions so let me move the
1:02:11
camera there we
1:02:22
go let's clean this up over here before we talk about
1:02:36
it okay so this system ecoflow system is a 48 volt system uh but it has a
1:02:45
built-in uh system that converts that back to 12 volt so you have you know you
1:02:50
still use all your 12vt appliances LED lights USB charging stuff like
1:02:56
that and it incorporates uh a DC todc charger that is a 60 amp dc todc charger
1:03:04
um that also has a m PPT solar charge controller built in and a inverter built
1:03:12
in uh with the ability to have Shore power charging um so down at the bottom
1:03:19
there's a bunch of different Outlets so you have inputs for battery modules
1:03:25
uh one of the additional battery modules that you would be connecting an
1:03:30
additional battery that is actually what we're going to be using to connect the pneumatic
1:03:36
cooling uh 48 volt X2 unit that we have on top of the van so actually runs
1:03:43
direct it'll be a direct connection uh we'll fuse it obviously but other than that it's a direct
1:03:49
connection into the 48volt battery and then we're going to have uh
1:03:54
580 watts of solar that are going to go into this as well
1:03:59
so uh I'm really excited to you know turn it on and get it get it going because
1:04:06
it's a it's a really cool system uh based on all the
1:04:12
specifications but what's nice about it is if your DIY is you got a main control
1:04:19
module then you've got the battery pack and then you've got your distri tion
1:04:24
panel uh and that distribution panel um we'll probably put it down here I've got
1:04:31
to uh I got to measure it just to make sure that it's going to fit down there um that's what's nice about having this
1:04:37
location from Ford so I take a little I take a grinder or flap disc and I grind off the paint and then I Bond all my
1:04:44
negatives right there so I've got my uh ground from uh Shore power that goes
1:04:49
there I've got the ground from the van that goes there I'll have the ecoflow there there um it's all in one location
1:04:58
and U just nice and convenient you can put one anywhere in the van uh for marine
1:05:04
one we had it up there in halfway in the middle of the van just grind some paint off make sure you get a really nice
1:05:09
connection and then uh just put some you know anoses on the outside of it so it doesn't corrode because you can't paint
1:05:16
it uh because that'll mess the connection up uh yeah but that's
1:05:23
uh ecoflow system um another reason we're keeping the
1:05:29
floor in this raw State until next week is I got to identify where we're going
1:05:35
to uh put the L TRS in so we're going to have two rows of LTR in the back uh
1:05:42
obviously for bikes but if the customer wants to in the future which we've
1:05:47
already um we just want to make a spot for it a pull out tray like the uh FL FL
1:05:54
line vanco one that we had that we can utilize the L track that we've installed
1:05:59
to bolt the tray to so if he needs to put the tray if they want to put the
1:06:04
tray in they can bolt it down they can take it out they can take it out but we
1:06:09
need to uh find where we're going to drill through the van to put those L Trak
1:06:15
mounts uh before we actually glue everything in because we want to make sure that we're not going to drill into
1:06:20
the spare tire or you know electrical line under the van
1:06:25
uh so that's why this week is just mapping everything out making sure everything the van is
1:06:31
uh or all the components in the van you know they're happy where they're
1:06:36
at in in place uh but yeah the window location that's checked off the list uh where our
1:06:43
bed height has been checked off um we got our ceiling so all these
1:06:51
measurements are coming together and that way way it helps you make decisions because there's things that can't be
1:06:57
moved for example the water system this is where it's going to go so that's just that's a
1:07:04
home um and then this over here I'm going to run by the customer just to make sure that um that's good to go as
1:07:12
far as moving forward and just one just for nerding
1:07:17
out details uh so from the back of the van that's that is right at 9 in and
1:07:26
then from where the box starts and then this will
1:07:31
[Music] be that's where the bed's going to
1:07:36
be so I think it's pretty good I'd like to have there so that there's just more room inside the back for uh storage CU I
1:07:45
know compartments like this can kind of be o odd and not really fit the stuff
1:07:51
that you wanted to so that's what I'd like to uh go
1:07:58
with we'll find out uh next week exactly where we're going to drill and bolt in our lrak it comes eltrak comes in on
1:08:05
Monday um so that way we can go ahead and do a test fit because I I bolt in
1:08:12
the El TR and do a test fit now before I glue anything into the
1:08:17
van so that way I don't have a headache later uh and we're only going to need uh four bolts
1:08:24
um two for this rear track and then two for the back uh because in this configuration
1:08:33
doing three is going to be challenging because there's there's too many structural supports underneath the van
1:08:39
that you'll never be able to find a hole to actually Bolt the track to but two is plenty because they're
1:08:47
grade eight bolts uh the tensil strength on that is very very high High uh and
1:08:55
for mountain bikes it's you know you could probably get away with with two of
1:09:00
them um so I'm going to leave this video with
1:09:05
going over a couple Dimensions that we've chosen here so let me bring the camera back
1:09:12
here and get you some Dimensions I know that's helpful if you're trying to
1:09:18
figure out a rear layout for your van
1:09:24
so the water tank right now we've got it coming off uh about roughly 16 in Off
1:09:29
the Wall our parti our partition is going to be 74 that's on purpose because
1:09:37
a short queen mattress is 60 in wide and 74 in
1:09:43
long so the back of the van is 77 but you
1:09:49
have to remember when you shut the doors the van Curves in so you have to
1:09:55
accommodate for the doors curving in and that reduces our
1:10:00
depth uh by 3 in and that's why you have
1:10:06
to take that into consideration um but we're measuring from the back of the doors in so we can
1:10:12
get that mattress bumped up right to the back of the doors maximize as much room as we can inside the
1:10:19
van um and that's just kind of our foundation so now that we know that uh
1:10:25
we we come we go back and reverse engineer our tank and our water heater and say okay water heater goes all the
1:10:31
way to there the tank is this is as far back as the tank will physically go so
1:10:37
that's its home then we'll build a box around that got plenty of room back here for our plumbing
1:10:43
connections um and then from the bottom of the tank to the bottom of the
1:10:48
bed uh we're going to have roughly uh let's let's call that 18
1:10:56
in so you'll have a 16 by 18
1:11:02
by 5 foot area you could house
1:11:10
gear and then once we Mount our ecoflow up here uh that brings it about 12 in in so
1:11:19
we'll have looks like we'll have right at
1:11:26
at about 40 in wide so we'll have a 40 in wide
1:11:33
by 36 in
1:11:38
High bike storage area
1:11:47
um and then our final measurements on our kitchen Galley so let's start before
1:11:53
before we get to the kitchen Gall let's start with our our microwave refrigerator stack so
1:12:00
that stack is going to be uh 222 in
1:12:08
deep we need a minimum of 22 in for the uh the refrigerator the isotherm Cruise
1:12:15
130 is 22 in deep so we get it a/ in little room in the back just just some
1:12:21
little Breathing Room it doesn't need it because the compressor is top mounted and off to the back up
1:12:27
here so uh there's this uh piece of metal from Ford that is
1:12:36
part of the structure of the van it's really annoying because there's always a fridge that's touching it or there's
1:12:43
something that's in the way so that's why we've had to so we
1:12:48
by uh we lose about 2 and a half inches um by doing that but
1:12:55
uh it does help you out because because this comes out the van Curves in so you're going to lose it anyway but the
1:13:02
depth of the isotherm Cruise 130 is 222 the width including uh the support
1:13:10
is going to be um 24 in
1:13:15
wide and then it'll be obviously as high as the van and the final measurements of our
1:13:24
kitchen Galley we've uh the
1:13:31
depth so the depth we are going for uh 22
1:13:38
in and the Kitchen Gallery that they uh the customer liked in my adventure wagon
1:13:44
build was 222 in so what I'm going to do is I'm going build them a 22 in deep
1:13:51
kitchen Galley with a/2 in o overhang on this front uh and it'll feel you know
1:13:56
very homey you're going to have that little bit of a lip on the edge uh so it makes it it makes it feel nice and then
1:14:04
that'll give us our final walkway inside the van of to
1:14:12
be uh technically 22 and A2 but with that countertop coming over just a
1:14:17
little bit it will be 22 in so you're walking from here to the the bed will be
1:14:24
22 in wide and then there's going to be a jump seat in the front right here
1:14:29
behind the uh driver and that jump seat box will have an integrated uh toilet in
1:14:37
it and that will be an 18x 18 uh inch box and then the height of it
1:14:46
uh I forgot how much it is but don't worry you guys will you'll see it everywhere um and then the final
1:14:53
entry width is 202 in which is the same on the
1:14:59
adventure wagon build van and they uh the customer was comfortable with that
1:15:05
entry and exit um yeah so we've pretty much defined everything uh so this going to
1:15:13
come together quickly that's why I wanted to just talk about these things because they may get
1:15:19
hidden in the in the uh by build and everything I might I might miss it in a
1:15:25
future video so um just wanted to share but yeah if you guys have any
1:15:30
questions about layout electrical layout kind of where everything's going uh yeah
1:15:36
definitely watch a bunch of you know the live streams check it out this weekend um I'll be happy to hop on a video uh
1:15:43
Monday and we'll actually go over uh some questions that come through uh over the
1:15:52
weekend
1:15:57
all right is my camera still on nope it's not on yet let's see
1:16:04
here there we go all right guys hope you enjoyed this live stream today uh a lot
1:16:10
of stuff happening next week so we've got kind of everything planned out but yeah if you have a question put that in
1:16:16
the comments below also um if you are not subscribed to this channel get subscribed give us a thumbs up if you
1:16:22
enjoy this video share to anybody that's wanting to do uh their own DIY van it's
1:16:28
trying to think about you know electrical layout and stuff like that um
1:16:33
and if you get a chance definitely check out the DIY van build cheat sheet it is
1:16:38
free it's there to help you guys out it's got all these items that I've bought over the past couple years you
1:16:45
can actually search them on this document because it's essentially an Excel Excel document tons and tons of stuff on here
1:16:52
um everything from solar panels to electrical to Max fans cargo storage uh
1:16:59
Fasteners and the best part is this list is ever growing so it's going to always
1:17:04
have stuff added to it new stuff I buy new stuff I try out um yeah I think it's
1:17:10
an awesome awesome thing for you guys to check out also don't forget to check out
1:17:16
ay custom vans my custom van conversion business so the customer van that we are working on and
1:17:23
showcase today with the layout that is the van that we are currently working on
1:17:29
and if you want to see a video walk through of the adventure wagon build
1:17:34
that we took to Adventure van Expo in chattanoga Tennessee There's a video
1:17:39
right there on my website um also you can check out all the details of this
1:17:45
van and it is loaded we've got the uh chassis is a 350 chassis it's got the
1:17:53
the EcoBoost 3.5 L turbocharged V6 engine it's a 148 in high roof uh even
1:17:59
has the limited slip rear differential 10-speed automatic transmission um so the chassis itself is
1:18:08
awesome we got 600 amp hours of uh reny
1:18:14
lithium iron phosphate and that is the Smart lithium that actually connects
1:18:20
to uh the Renegy 1 M1
1:18:26
display uh it also is going to come with the new Rigo 3000 watt pure sine wave inverter
1:18:33
charger with the shore power connection uh from Renegy that's their new off-grid
1:18:39
uh inverter system and so what they do is everything is a Bluetooth controlled
1:18:46
and it all attaches or communicates with the reny one so what you have is a
1:18:52
single point communication uh hub for the system it's
1:18:57
kind of like the ecoflow all these companies are going to a One Singular you know screen solution and this is
1:19:04
this one has it uh it also has let me zoom in here you got the dedic RTX 2000
1:19:11
rooftop AC basto air toop Evo 40 that's got the altitude adjustment uh and it's
1:19:17
directly connected to the Ford auxiliary port on the tank so it is the gasoline gasoline version so you don't have an
1:19:23
extra tank you're worrying about filling up you just top off your fuel in one go and you're both good to go to drive your
1:19:29
van and heat your van as well scopa swivel seats we got the Freeman flip and fold seating which is really cool Max
1:19:37
vanan 7500k Deluxe um a lot of flat and vanco systems in the van the kitchen
1:19:44
Galley overhead cabinets the bed system rear tire carrier the uh rear mounting
1:19:52
platform where you can do bikes all kinds of stuff like that as part of the system uh we're going to have the Reva
1:19:59
stainless steel sink is therm Cruise 130 fridge same as that we're putting in this van we talked about today uh this
1:20:05
one has 40 gallons of fresh water so I mean you can just fill that thing up go
1:20:10
for a long time um we went with the 36 in our current customers Bild because
1:20:17
they don't make the 40 gallon anymore uh interestingly enough but we have a 4
1:20:23
gallon water tank and we've got a s gallon gray water tank for the sink upgradeable to 14 gallons and then we
1:20:30
have a completely separate undermount uh undermounted uh 16g
1:20:36
Northwest conversions graywater tank for the dedicated Tetra van hidden shower pan in the van so it has a Tetra van
1:20:43
hidden shower in the van uh there's some photos here you guys can take a look at we also installed the
1:20:50
Raptor Style Grill um um this is the European version looks really cool and
1:20:56
it's a it's a Ford part It Bolts right into the van we powder coated all the factory wheels uh black um I like doing
1:21:04
that just because it keeps the factory offset and you know geometry all that good stuff is uh is good to go doesn't
1:21:11
mean you can't lift it and put some wheels on it but uh that's what I decided to
1:21:17
do Shore power that's our kitchen Galley and we got a ton of band bambo in the van uh so
1:21:25
super clean this is our hidden shower pan uh
1:21:30
we took the cover off so you guys can see what it looks like and that's with the cover on uh we
1:21:37
will be covering this with the flooring material um we were just taken to a show really quick and didn't didn't finish
1:21:43
doing that it does have the pullout drawer slide in the back if you guys want to take a look at that so that's
1:21:50
kind of what we're uh getting ready for this van is just to be able to accept
1:21:56
this pull out drawer slide um this is a nice interior so nice
1:22:02
warm cozy feeling in the van you have the dark Grays black powder coat with the bamboo ceiling and this is a full
1:22:10
adventure wagon kit install so you can you get L track to your heart's content in this
1:22:17
van uh 420 watts of solar also got the Flatline vanco roof
1:22:25
rack uh all the communication is very simple straightforward we've got a reny 1 controller on the left Max fan our
1:22:33
Reni uh 3000 watt inverter charger control on the right and then on the uh
1:22:40
very end here we've got a lasso 3.0 Bluetooth controller so you can control all the heating from your phone don't
1:22:46
even have to get out of bed separate uh disconnect for for the solar
1:22:53
I suggest anybody that's doing solar not only do the proper roof
1:23:00
fuses but have a way to uh physically disconnect your panel
1:23:06
from itself solar is always on and if you don't have a way to permanently
1:23:13
disconnect it it's always going to be on and even though you've got your van main disconnect
1:23:19
off uh you know it still may be on so
1:23:25
just heads up on that we've got an overhead shelf we've
1:23:33
got a lagoon table Mount and that is pulling up slowly isn't it there we
1:23:39
go lagon table Mount right outside the door and then we've got a rigid
1:23:47
Industries Amber scene light and to finish things off oh yeah let's check
1:23:52
out that flip and fold seat so that is the Reva I mean rot fredman flip and go
1:23:58
seat it's out of the way when you don't need it but if you want to add two additional passengers you just flip it right down uh it's a really cool uh
1:24:05
add-on to this fan and then last but not least we have the fiama f45s manual awning 10ft
1:24:16
awning and that's the build so as of filming this video it is currently still
1:24:21
for sale if you're interested in purchasing it contact us at sales Odyssey customs.com give me a call the
1:24:29
best way to get in touch with me is to click here and schedule a call with me so you get access to my calendar pick a
1:24:34
day pick a time we'll talk about this uh the current bands that we have for sale and uh ask answer any questions you have
1:24:42
if you're not interested in that van but you like to have your own custom van built like the van that we are working
1:24:47
on right here in the shop all you have to do is go to uh same link but on the
1:24:53
leth hand side we've got a quick little bit about getting ready for
1:24:59
a sales consultation for putting together a van we'll talk about pricing build schedule all that fun stuff talk
1:25:07
about your new van build same thing pick a time pick a date and uh it'll go right
1:25:12
onto my calendar and we'll uh yeah we'll talk about your future van build but
1:25:17
love to get in touch with you guys if you have any questions put those in the comments below
1:25:23
um that's going to do it for this live stream today if you guys made it this far in the video thanks so much and uh
1:25:29
we'll be back next week with a new live stream and we'll be working on this van and looking forward to your questions
1:25:36
until then we'll see you next [Music]
1:25:47
video
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