If you’re looking to give your Ford Transit a rugged, off-road look while upgrading some practical features, this guide walks you through a detailed DIY install of the Raptor style grill, a new front bumper, and yellow fog light bulbs. Whether you’re upgrading due to cosmetic damage or just want to customize your van’s front end, this step-by-step process shows you how to do it right.
Why Upgrade Your Ford Transit Front End?
This project started as a cosmetic repair for a new Ford Transit that arrived from the dealer with superficial bumper damage from transport. But while replacing the bumper, we took the opportunity to:
- Install a Raptor-style grill (from the Transit Trail model)
- Replace the scratched factory bumper
- Add yellow fog light bulbs for enhanced visibility and a cool aesthetic
Tools & Parts You’ll Need
Here’s a quick list of tools and parts used in this build:
Tools:
- T25 and T30 Torx bits
- 10mm and 12mm sockets
- Plastic trim tools
- Panel popper tools
- Screwdrivers
- Ratchet and extension
Parts:
- Ford Transit Raptor Style Grill (Transit Trail version from Europe)
- OEM Front Bumper Replacement
- Yellow H8 Halogen Fog Light Bulbs
- Fog light socket clips and plastic insert carriers (reused from OEM bumper)
Pro Tip: Use a tray with compartments to organize your bolts and clips during disassembly.
Step 1: Removing the Factory Grill
The factory grill is held in by multiple plastic clips along the top, sides, and middle. Use a plastic trim tool or carpenter’s pencil to gently pry each section loose without scratching the surrounding paint.
- Be cautious around the middle clip between the “O” and the “R” in “FORD”—this part requires extra force.
- Take your time—ripping it out quickly can break clips or surrounding plastic trim.
Step 2: Removing the Front Bumper
To fully remove the bumper:
- Take out both headlights (T30 Torx bolts) to access hidden fasteners
- Unclip the plastic fender extensions carefully to reach inner bolts
- Disconnect fog light wiring on the passenger side
- Remove push snaps, Torx screws, and lower fasteners from the bumper assembly
Once disconnected, set the bumper aside. You’ll also need to:
- Remove fog lights and their trim covers
- Reuse fog light housings and plastic mounting brackets for the new bumper
Step 3: Installing the Raptor Style Grill
This Raptor grill is a genuine Ford product from the European Transit Trail. You can find it on eBay by searching:
“Ford Transit Trail Raptor Grill UK”
Make sure to order the correct version:
- With or without camera/sprayer cutouts
- 2020+ Transit front end (shorter top section, longer bottom)
To install:
- Align the clips
- Snap the grill into place, starting at the bottom and working your way up
- Ensure the center clip between “O” and “R” is fully engaged
Step 4: Swapping Fog Light Bulbs for Yellow Halogens
If you want a yellow-tinted fog light look without installing aftermarket LEDs, try this:
- Use H8 Halogen Yellow Fog Light Bulbs (Sylvania or Philips brands are reliable)
- Avoid touching the glass of the bulb with your fingers
- Plug the bulbs into the factory harness and snap them back into the housing
Caution: Some LED replacements may cause flickering or error codes. Stick with halogen for plug-and-play reliability.
Step 5: Reassembling the Front End
- Reinstall the new bumper in reverse order
- Snap in all clips, bolts, and plastic retainers
- Plug fog lights back in
- Double-check alignment before tightening everything down
- Snap the Raptor style grill into place as your final step
Test all lights (especially fog lights) before completing assembly.
Final Thoughts on the Transit Trail Raptor Grill Look
This upgrade not only gives your Ford Transit a beefier, off-road-ready appearance but also:
- Fixes any cosmetic damage from dealership delivery
- Adds practical yellow fog lights for improved visibility
- Makes your Transit stand out—especially with matte black bumper accents
The Transit Trail Raptor-style grill is a direct fit for 2020+ Ford Transit vans and adds serious attitude to your build without affecting function.
Download the DIY Van Build Cheat Sheet
We’ve compiled over 250+ tools and parts into a free DIY Van Build Cheat Sheet—curated from years of actual Amazon purchases used in real van conversions.
Get the free cheat sheet – name + email and it’s delivered straight to your inbox.
It includes:
- Electrical components
- Solar parts
- Hardware & tools
- Lighting, plumbing, fasteners, and more
Want more Ford Transit install tutorials? Subscribe to the YouTube channel and follow VanBuilderHQ for real-time van conversion livestreams and product tips.
